Customized
Customer demand analysis:According to customer requirements, understand the use environment, plate specifications, load requirements, surface treatment, hole design and other factors.
Common requirements include:Dimension requirements: such as length, width, thickness, etc.
Hole shape design: the shape and diameter of the hole.
Surface treatment requirements: such as whether anti-corrosion treatment, anti-slip coating or fireproof treatment is required.
Anti-slip function requirements: anti-slip grade, surface texture design, etc.
Carrying capacity: the required weight, load and working environment.
Design confirmation: According to customer needs, the designer provides a customized solution to clarify the hole shape, thickness, size, material, etc. of the plate, and the customer confirms the design drawings.
Hole design:The hole design of the perforated metal anti-skid plate is one of its key features.
There are usually the following common hole types:Round hole: a common standard hole type, suitable for most applications.
Square hole or long hole:provides a larger drainage capacity, suitable for filtering larger particles.
Special hole type: such as hexagonal, star-shaped, etc., customized according to the specific requirements of customers.
Anti-skid design:In order to ensure the anti-skid effect, the surface of the anti-skid plate may
also be specially treated:Surface texture: by pressing, etching, sandblasting, etc. on the surface of the metal plate, a rough surface is formed to increase friction.
Anti-skid coating: In some cases, the surface of the perforated metal plate can be coated with an anti-skid coating, such as rubber, epoxy resin, etc., to further enhance the anti-skid performance.
Toothed edge: Some anti-skid plates have teeth or raised edges to prevent slipping.
Perforation process:Use equipment such as punching machines or laser cutting machines for perforation. Punching machines are suitable for large-scale production, while laser cutting can be used for complex patterns and high-precision customization.
Choose appropriate molds and processing parameters to ensure that the size, spacing, and arrangement of the holes meet the design requirements.
Surface treatment: According to customer requirements, the following surface treatments can be performed:
Hot-dip galvanizing: To prevent metal from rusting, especially when used in an external environment, hot-dip galvanizing is often used.
Spraying: Such as epoxy resin spraying, which can enhance corrosion resistance and improve anti-slip effect.
Passivation or coating:The surface of stainless steel plates can be passivated to increase their corrosion resistance.
Sheet cutting: According to customer needs, perforated metal sheets need to be cut to size to ensure that their size is consistent with the actual installation requirements. Cutting processes include laser cutting, shearing machine cutting or plasma cutting.
Edge treatment:After cutting, the edges of the metal plate may need to be deburred to prevent sharp edges from affecting safety or causing damage.
Forming and welding: For anti-skid plates with special structural requirements, they may need to be further processed and formed through bending, welding and other processes to meet installation and use requirements.
Dimension inspection: Check whether the thickness, length and width of the metal plate meet the design requirements.
Hole shape and aperture test: Ensure that the shape, size and arrangement of each hole meet the design requirements.
Anti-slip performance test: Verify whether the anti-slip effect meets the expected requirements by measuring the surface friction coefficient and other methods.
Surface quality inspection:Check whether the surface treatment is uniform and there are no defects such as bubbles and cracks.
Load capacity test:Test the load capacity of the anti-skid plate according to the use environment to ensure that it does not deform or damage in actual work.
Packaging: In order to avoid damage during transportation, perforated metal anti-skid plates will be packaged with professional packaging materials (such as wooden boxes, bubble film or galvanized iron pallets) to ensure safe transportation.
Delivery: For some large projects, transportation technical support services may be required.
